Genset canopy built by Excava for JCB

Partnering with JCB: Scaling genset canopy production

location

India

Industry

Construction & Power Equipment

Services used

Prototyping, Fabrication, Powder Coating, Assembly

When JCB set out to scale up genset canopy production, they needed canopies that met their global standards for durability and finish, with zero defects, and they needed volumes to ramp up quickly. We built first-time-right prototypes, validated them against JCB’s durability and finish standards and moved straight into volume production. Within six months we were delivering more than 200 canopies a month.

200 canopies a month within six months

From the first samples, we built to JCB’s global benchmarks. Laser cutting, CNC bending, turret punching and our conveyorised powder coating line all run in-house, which let us:

  • reach 200 genset canopies a month within the first six months of production
  • deliver on time in every production cycle
  • keep quality consistent, with every canopy traceable and made under ISO 9001:2015

 

Best Overall Performance award

On 6 December 2024, JCB India Ltd gave Excava its Best Overall Performance award, recognising:

  • first-time-right product development
  • a rapid ramp-up to volume
  • durability, finish and execution

The results

  • 200+ canopies a month, reached within six months
  • Zero rejections across production runs
  • Recognised by JCB for overall performance

What’s next

The canopies we build in Palwal are shipped by JCB all over the world, and we keep developing new products together, including a prototype rock breaker.

“Excava has proven to be a trusted partner in developing and scaling our genset canopies. Their precision engineering, durable finishes, and on-time delivery have strengthened our confidence in scaling production with them.”

200+

Canopies per month

6 months

From launch to full volume

[work with us]

Send us a drawing or a sample part

Tell us what you need and in what volume. We’ll quote it, build a prototype and test it, and start production only once you’ve approved the sample.

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